XCP Series Continuous Motion Case Packer

What is the Brenton XCP?

The XCP Series is Brenton's continuous motion side load case packer designed to group products and continuously load them into wraparound cases or trays. It is engineered for applications requiring higher production rates, controlled product handling and repeatable changeovers.

How does the XCP case packer work?

Products enter through an application engineered infeed where they are controlled and arranged into the required pack pattern. The products are then continuously transferred into a wraparound case or tray before the completed package is discharged for downstream operations.

What products can the XCP case pack?

The XCP can be engineered for products including bottles, jars, cups, canisters, tubs, cartons and other rigid or packaged products. The appropriate product handling configuration depends on product characteristics, orientation, pack pattern and production rate.

What case styles can the XCP handle?

The XCP is designed primarily for wraparound cases and tray configurations.

How fast can the XCP run?

The XCP can operate at rates up to 70 cases per minute depending on the product, pack pattern, case design and overall application requirements.

How does the XCP compare to competitor continuous motion case packers?

The XCP differentiates itself from competitor continuous motion case packers through controlled product transfer, application engineered infeed, ground level corrugate loading, and operator focused machine access. These design elements support higher throughput, repeatable changeover, and consistent product handling across a range of applications.

What is the difference between the XCP and M2000?

The XCP uses continuous motion and is designed for applications requiring higher production rates. The M2000 uses intermittent motion and provides flexible side load case packing for a broad range of products and corrugated formats. The appropriate platform depends on the product, case style, required rate and production requirements.

How does the XCP reduce product jams?

The XCP maintains control of incoming products through the case transfer point instead of stopping them at the sweep. This controlled transfer helps support consistent product movement into the case and can reduce opportunities for product disruption.

How are corrugated blanks loaded into the XCP?

Corrugated blanks are loaded horizontally at ground level into a continuous feed system. The design allows operators to replenish multiple stacks of blanks while maintaining convenient access to the machine.

Is the XCP designed for multiple SKUs?

Yes. The XCP can be configured for multiple product sizes and case configurations. Accessible adjustment points and optional changeover assist screens help support repeatable setup between production runs.

Can the XCP be integrated with a palletizer?

Yes. The XCP can be integrated with Brenton robotic or conventional palletizing systems as well as conveying, stretch wrapping and other downstream equipment.

How do I know if the XCP is right for my application?

Machine selection depends on product characteristics, production rate, required pack pattern, corrugated format, SKU requirements and downstream automation. Brenton evaluates the entire application to determine the appropriate case packing platform and product handling configuration.

Continuous Motion Case Packing

Unlike intermittent motion systems that index between machine cycles, the XCP maintains continuous product movement through the case packing process.

Products are controlled and grouped through the infeed before being transferred directly into the corrugated case or tray.

Continuous motion helps support higher throughput while maintaining controlled product handling through the case loading process.

Product Infeed → Product Collation → Case Blank Handling → Continuous Case Loading → Case Discharge

Controlled Product Transfer

Keep Products Moving Through the Case Packing Process

The XCP is engineered to maintain product control through the case transfer point rather than stopping product at the sweep before loading.

Keeping incoming products contained and controlled during transfer can help reduce product movement, interruptions and potential jams while supporting consistent loading into the case.

This is particularly valuable for applications where container stability, product orientation or higher production rates make controlled transfer important.

Wraparound Case and Tray Capabilities

The XCP is designed for continuous loading into wraparound cases and trays.

• Wraparound Cases - Corrugated blanks are formed around the grouped product as part of the case packing process, providing an efficient secondary packaging format for high throughput production lines.

• Trays - Products can also be loaded into tray configurations based on application, product and downstream packaging requirements.

Brenton engineers the case handling and product loading configuration around the required corrugated format and pack pattern.

Ergonomic Corrugate Loading

Designed Around the Operator

Corrugated case blanks are loaded horizontally into the XCP at ground level, helping make replenishment easier for operators.

The continuous feed blank loading system accepts multiple stacks of corrugate and feeds the blanks flat into the machine.

Operators can remain close to the corrugated blank at machine access points, reducing unnecessary reach while providing better access to the case handling process.

Designed for Repeatable Changeover

Production lines often need to transition between products, package sizes and case configurations.

The XCP is designed to make those adjustments consistent and repeatable through accessible change points and operator guidance.

Optional changeover assist screens can be positioned near adjustment points to provide operators with additional information during setup.

Repeatable positioning and improved access help support more consistent changeovers between production runs.

Operator Focused Machine Access

The XCP was designed around how operators and maintenance teams interact with the machine every day.

Easy Machine Access

Critical areas of the machine are positioned to provide convenient operator and maintenance access.

• Close Corrugate Access - Operators can be within approximately six inches of the corrugated blank at operator side access points.

• Intuitive HMI Navigation - The HMI provides two touch access to commonly used machine functions.

• Troubleshooting Visibility - Accessible machine areas and clear visibility help operators identify and respond to operating conditions more efficiently.

When is a Continuous Motion Case Packer the Right Solution?

A continuous motion case packer can be a strong fit for production environments where higher throughput and controlled product movement are priorities.

The XCP may be appropriate for manufacturers that require:

• Higher case packing production rates
• Continuous product movement
• Wraparound cases or trays
• Controlled product transfer
• Multiple SKU capability
• Repeatable changeovers
• Ergonomic corrugate loading
• Easy machine access
• Integration with downstream automation

The appropriate case packing technology depends on product characteristics, pack pattern, case style, production rate and overall line requirements.

Continuous Motion vs. Intermittent Motion Case Packing

Both technologies can provide reliable automated case packing, but they address different production requirements.

Continuous Motion Case Packing

Products remain in motion through more of the packing process, supporting higher throughput and consistent product flow.

The XCP is Brenton's continuous motion case packing platform for applications requiring increased production rates and controlled product transfer.

Intermittent Motion Case Packing

Products move through defined indexed machine cycles before loading.

Brenton's M2000 uses intermittent motion and can be a strong fit for applications where flexibility and moderate production rates are the primary requirements.

Machine selection should be based on the product, required case style, pack pattern, speed and overall production environment.

Continuous Motion Case Packing

Continuous product movement supports applications requiring higher throughput while maintaining controlled loading into wraparound cases or trays.

Controlled Product Transfer

Incoming products remain contained through the case transfer point to help support consistent product handling and reduce potential jams.

Repeatable Changeover

Accessible adjustment points and optional changeover assist screens help operators complete setup consistently between production runs.

Ergonomic Blank Loading

Corrugated blanks load horizontally at ground level through a continuous feed system designed for convenient operator replenishment.

Accessible Machine Design

Operators and maintenance personnel can easily access critical areas of the machine for adjustments, troubleshooting and routine maintenance.

Intuitive HMI Controls

The HMI provides two touch navigation to commonly used machine functions for straightforward operation.

Application Engineered Infeed

The standardized XCP platform can be paired with a customized product infeed designed around product characteristics and required pack patterns.